Job Title: Casting Engineer - Aerospace Domain (Sand Casting)
Job Summary:
We are seeking a skilled and experienced Casting Engineer with expertise in the Aerospace domain, specifically in Sand Casting. As a casting engineer, you will play a critical role in the manufacturing process, responsible for designing, implementing, and optimizing casting procedures to produce high-quality, reliable aerospace components. Your extensive knowledge of sand casting techniques and experience in the aerospace industry will ensure the successful casting of various intricate parts that meet strict industry standards.
Responsibilities and Duties:
- Collaborate with cross-functional teams to develop casting solutions for aerospace components, ensuring manufacturability and quality
- Conduct feasibility studies and assess the suitability of sand casting processes for desired aerospace parts
- Design and optimize casting tools, molds, and gating systems to produce defect-free cast parts
- Develop casting methods, procedures, and associated documentation to meet engineering specifications and quality requirements
- Perform casting trials, analyze results, and troubleshoot any issues during the process
- Identify opportunities for process improvements and cost-saving measures in sand casting operations
- Collaborate with suppliers and conduct audits to ensure adherence to quality standards and specifications
- Conduct analysis and interpret data from casting defects or failures to improve casting processes and prevent reoccurrence
- Stay updated with industry standards, advancements, and emerging technologies in casting and propose their implementation as necessary
Qualifications and Skills:
- Bachelor's degree in Mechanical, Metallurgical, or Aerospace Engineering (Master's preferred)
- Strong background in sand casting processes for aerospace applications
- Minimum of [x] years of experience in a similar role within the aerospace industry
- Proficient in CAD modeling software (e.g., SolidWorks, Pro/ENGINEER) for casting-related design and analysis
- In-depth knowledge of materials, metallurgy, and heat treatment processes associated with sand casting
- Familiarity with non-destructive testing (NDT) techniques for cast parts
- Excellent problem-solving and analytical skills with a strong attention to detail
- Effective communication and interpersonal skills for collaborating with cross-functional teams
- Ability to prioritize tasks, multitask, and work under pressure
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